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| Payback Period With Different case studies. |
Steam cooking System Sri Sai Baba Sansthan,Shirdi
Steam cooking System Installed by Tirumala Tirupathi Devasthanam (TTD)
Steam Cooking System installed by Brahmakumaris at Mt. Abu
Solar AC by Vapour Absorption Method
Solar water-heating system installed at Godavari Fertilizers and Chemicals Ltd
Solar Water-heating system installed at cattle feed factory Kanjari
Solar Water Heating System of at Panchmahal Dairy, Godhra
Megawatt Vs Negawatt
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Steam cooking System Sri Sai Baba Sansthan, Shirdi
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Daily consumption of LPG Per/day |
1700 kgs |
Calorific Value of LPG |
13500 kcal/kg |
Total |
229,50,000 kcal |
Out put per dish in Kcal/day |
37840 kcal/day |
No of dishes to be installed |
73 |
Total out put of the dishes in Kcal/day |
27,62,320 kcal |
Total savings of LPG per day in kgs |
205 |
Rate of LPG Per Kg |
45 |
Total Savings per day |
Rs. 9225 |
Yearly Savings ( 300days out of 365days) |
27,67,500 |
Investment by Sansthan net of 50% MNRES Subsidy |
65,00,000 |
Payback Period |
2.35 years |
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| Steam Cooking System Installed by Tirumala Tirupathi Devasthanam (TTD) |
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The solar steam cooking system installed on the terrace of Nitya Annadanam Canteen, offers a unique solution that takes both ecology and economy into consideration.
This system can cook 30,000 meals per day ( twice a day for 15,000 persons each time) with steam generated by solar energy saving approximately Rs 17 lacs per annum for TTD. At present the steam is generated by firing LDO in boiler and once solar goes into operation the fuel consumption would go down by nearly 50 per cent. Thus the expected saving would be approximately 475 litres per day and assuming 250 sunny days. The saving of LDI would be 1,18, 750 litres per annum (1.18 lac litres). Besides savings, it also reduces emission of carbon dioxide, a major contributor to Global Warming. Once the Solar Steam Cooking System is operational the Carbon dioxide emission would be reduced by approximately 1.2 tonnes (1200 kgs) per day.
The idea of installing such a system came from none other than Shri Chandrababu Naidu, Chief Minister of Andhra Pradesh, who had seen solar steam cooking in operation at Brahma Kumari's at Mr. Abu and Abu Road. Seeing the system he realized its potential for TTD and the team of TTD visited Mt. Abu to study and evaluate the system and on being convinced of its utility decided to go for the same.
Set up a cost of Rs 111 lacs, TTD's contribution is Rs 63.5 lacs. Balance 50 per cent was given as subsidy by Ministry of Non Conventional Energy Sources through it's state nodal agency NEDCAP. The investment would be recovered in about three years of operation.
With more than 70,000 people (on an average) visiting Tirumala, the message of success of solar cooking would be carried to all corners of India. Source : Andhra News Sep 2002 |
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Steam Cooking System installed by Brahmakumaris at Mt. Abu
Concentrated Paraboloid Solar Cooker (CPSC) at Mount Abu, Rajasthan
The system, through all six of its modules, can generate 3,500 kg of steam per day, which is used for cooking water sterilization and preparing hot drinks. Although originally designed to cater for 20,000 meals per day, during periods of peak solar radiation the system's output has been sufficient to cook a maximum of 38,500 meals per day.
The Brahmakumari’s Vishwa Vidhyalaya is an International Spiritual Education Institution, recognized by the UNO under class 1 status operating with its headquarters at Mount Abu, Rajasthan. The world’s first largest solar steam cooking system is installed at their headquarters, Shantivan Complex, Abu Road, where more than 10,000 people daily visit, stay and have meals.
The Institution has received the recognition of being the first largest solar steam cooking system. Hence India is the forerunner in holding the title as having the world’s largest steam cooking system.
System Safety:
The system is protected against excess pressure by safety valves and an automatic shutdown mechanism. The status of the whole system is monitored by temperature and pressure meters and a computerized 6 channel data logger. Though the system is designed for 20,000 meals per day,
so far it has provided steam to cook 33,500 meals during peak solar radiation periods, and it seems its maximum capability can still be stretched. In between the gatherings, the output and the sorting capability of the system was excellent so that even at 4:00 AM sufficient steam for tea preparation for 15,000 people was available. During such periods the backup system could
be switched off completely.
A huge capital outlay of Rs.60 lakhs was spent for the installation of the CPSC at Mount Abu. Table 2 indicates the quantum of fuel saved through the use of the CPSC.
TABLE 2: QUANTUM OF FUEL SAVED
Monthly and Year |
No. of Days System Operated |
No. of Hours System Operated |
Quantum of Fuel
Saved Diesel (lts) |
September 2002 |
30 |
240 |
8436 |
October 2002 |
31 |
224 |
6722 |
November 2002 |
30 |
268 |
7856 |
December 2002 |
31 |
209 |
6543 |
January 2003 |
31 |
254 |
7588 |
February 2003 |
28 |
192 |
5846 |
March 2003 |
31 |
278 |
8364 |
April 2003 |
30 |
158 |
4620 |
May 2003 |
31 |
132 |
3933 |
June 2003 |
30 |
153 |
4835 |
The quantum of fuel saved is directly proportional to the number of hours of usage of the system. Thus a total of 64,743 litres of diesel was saved through this installation of CPSC in one year. However in certain months, we could observe that even though the number of hours the system operated was long, the quantum of fuel saved was less. This can be attributed to the type of dishes prepared and the vegetables used for preparing meals. If one institution could save so much of fuel through the installation it is easy to infer how much fossil fuel can be conserved in a year if all such institutions adopt this technology.
Time Taken to Cook Selected Food Items:
All kinds of root vegetables, leafy vegetables and other vegetables were cooked through the steam cooking and served to the people (Table 3).
TABLE 3 TIME TAKEN TO COOK SELECTED FOOD ITEMS
Food items |
Quantity |
Time (minutes) |
Rice (Kg) |
700 |
12 |
Dhal (litres) |
120 |
30 |
Vegetables (kg) |
890 |
25 |
Kadhi (litres) |
95 |
30 |
Tea (litres) |
900 |
25 |
Milk (litres) |
200 |
25 |
Coffee (litres) |
300 |
25 |
The investigator observed the feasibility and effectiveness of the CPSC in preparing meals for more than 10,000 persons per day at Mount Abu. Due to the tapping of concentrated rays of the system, the steam generation was hastened and thus the preparation time was less. Hence the authorities could serve hot meals to any number of devotees assembled for spiritual discourses.
CONCLUSION
In conclusion, CPSC fulfill the criteria for practical applications: being technically feasible, eco-friendly, customer oriented, and locally available, and saving fossil fuels and providing more employment opportunities. If such technology is adopted on a large scale, the energy crisis can be solved in our country, a decisive step towards becoming a developed nation.
Author
Dr. Sathyavathi Muthu,
Professor – Resource Management,
Avinashilingam Deemed University,
Coimbatore – 641 043.
India.
(sathyavathimuthu@gmail.com)
Ms. Rachna Raman,
Research Scholar,
Avinashilingam Deemed University,
Coimbatore – 641 043.
India. |
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| Solar AC by Vapour Absorption Method |
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Capital costs of solar based Air Conditioning System of 160 TR
Per tonne (TR) of cooling one needs 3.7kg of steam per hr. For 160 TR you need 592 kg of steam per hr. Each parabolic mirror of 16 sq metres area gives steam of 4 kg per hour. Hence one needs to install 148 parabolic mirrors. |
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| Cost of each 16 sq metres parabolic mirror |
1,65,000.00 |
| Cost of 148 parabolic mirrors |
2,44,20,000.00 |
| Vapour absorption Chiller |
28,00,000.00 |
| Boiler |
8,00,000.00 |
| Airconditioning piping+louvres in rooms |
16,00,000.00 |
| TOTAL |
2,97,85,000.00 |
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Capital Costs of conventional electrical compressor air conditioning of 160 TR |
| Screw type chiller |
28,00,000.00 |
| Airconditioning piping+louvres in rooms |
16,00,000.00 |
| Electrical Connection |
3,20,000.00 |
| Back Up Generator |
22,60,000.00 |
| TOTAL |
69,80,000.00 |
| Additional Capital Investment for solar based system |
2,28,05,000.00 |
| Minus Subsidy Available (@ Rs. 5000 per sq m) |
1,18,40,000.00 |
| Additional Capital Investment net of subsidy |
99,65,000.00 |
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Operating costs-Conventional System
Every Tonne in screw type chiller requires 0.9 units of power per hr . In Mumbai, Reliance Infrastrcture Ltd. supplies power to commercial consumers at Rs. 11.50 per unit. Assuming 12 working hours a day the 160 TR consumes 622,080 units a year
Annual Power Bill 71,53,920.00
Operating costs-Solar System
Assuming that for 300 days in a year parabolic mirrors generate steam for 6 hrs a day. For these 300*6 ie 1800 hrs no fuel required. For the balance time ie 360days * 12 hrs = 4320 hrs minus 1800 hrs ie 2520 hrs Natural Gas is used. Natural Gas is currently priced at Rs. 13.54 per cubic metre. |
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| Calorific Value of natural gas |
8600 kcal/kg |
| Calorific Value of 1 cubic metre of natural gas |
6466 kcal/sm3 |
| With 80% boiler efficiency |
5173 kcal/sm3 |
| 2520 hrs * 592 kg of steam/hr |
14,91,840 kg steam |
1 kg steam = 860 kcal |
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1 cubic metre of gas is equivalent to 6 kg steam Gas consumed in a yr |
248,640 sm3 |
| Gas Bill |
33,66,585.00 |
| Annual Savings in Operating Costs |
37,87,335.00 |
| Payback Period of Solar Airconditioner |
2.63 years |
OVER AND ABOVE ALL THIS YOU HAVE ANNUAL INCOME BY WAY OF CARBON CREDITS BESIDES A 80% DEPRECIATION IN FIRST YEAR ITSELF. |
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| Solar water-heating system installed at Godavari Fertilizers and Chemicals Ltd |
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A solar water-heating system of 120 000 LPD capacity was installed at GFCL (Godavari Fertilizers and Chemicals Ltd) in 1997. The system supplies hot water to a steam boiler, and has 1306 collectors with a total collector area of 2612 m2 (square metres). The system converts at the rate of 6301 GJ (gigajoules) of solar energy per annum, saving 638 litres of furnace oil per day. Installed on a ground area of 70 m (metres) × 80 m, it is one of the largest industrial solar-heating systems in the world. In 1997, the installed cost of the system including ground preparation and site development was Rs 155 million. The simple payback period considering 100% depreciation benefit and IREDA loan of 8.5 % for 70% of the project costs, and furnace oil fuel costs of Rs 10 per litre was at the rate of six years. However, the subsequent increase in the cost of fuel reduced the payback period of the system to under two years.
Special features of the system include four tank systems for hot water storage to ensure supply of hot water at constant temperature, systematic layout, advanced controllers for efficient solar energy collection, and use of indigenously developed solar selective coating technology.
Source : Akshay Urja Issue 1 Vol 2 Jan-Feb 2006 |
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| Solar Water-heating system installed at cattle feed factory Kanjari |
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A Solar Water Heating System of capacity 54000 Lits/Day has been installed and commissioned at Cattle feed Factory Kanjari, an unit of AMUL Dairy Anand.
This system produces 54000 liters of hot water at 60-degree centi. Temperature.
Hot water produced by Solar System is used as pre heated boiler feed water and helps to save about 200 lit of furnace oil per day i.e. Rs. 3400 per day or Rs. 10,20,000 per year.
The system consist of 361 Nos. of Solar Flat Plate Collectors, and insulated tank of 54000 lit capacity for storage of hot water. Controls are provided for automatic functioning of the system. Necessary instruments are provided for regular monitoring of the system.
This is the single largest solar water heating system in Gujarat installed in a Dairy Industry. Cost of the system is Rs. 36,10,000/- of which Gujarat Energy Dev.Agency has provided Rs 18,05,000/- as subsidy. Payback is 1.8 years
Source : Gujarat Energy Development Agency Website |
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| Solar Water Heating System of at Panchmahal Dairy, Godhra |
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A Solar Water Heating System of capacity 20000 Lits/Day has been installed and commissioned at Panchmahal Dairy Godhara.
This system produces 20000 liters of hot water at 80-degree centi. Temperature. Hot water produced by Solar System is used as pre heated boiler feed water and helps to save about 110 lit of furnace oil per day or Rs. 1870 per day or Rs. 560,000 every year.
The system consist of 236 Nos. of Solar Flat Plate Collectors, and insulated tank of 20000 lit capacity for storage of hot water. Controls are provided for automatic functioning of the system. Necessary instruments are provided for regular monitoring of the system.
Cost of the system is Rs. 23,60,000/- of which Gujarat Energy Dev.Agency has provided Rs 11,60,000/- as subsidy. Payback period 2.15 years.
Source : Gujarat Energy Development Agency Website |
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| Megawatt Vs Negawatt |
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| Photo Voltaics |
Capital cost: Rs. 20000/- |
Capital cost: Rs. 5 lakh per kW installation. |
Capital cost: Rs. 20000/- |
Avg. power generated: 1200 kWh per year. |
Avg. power saved 1200 kWh per year |
| Battery replacement cost per year: Rs. 30000/- |
No running cost |
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Conclusion: One can get same end effect of power generation by investing just Rs. 20000 in solar thermal technology, which otherwise requires Rs. 5 lakh investment in solar PV cost
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